Industrial Mixers
PerMix Double Planetary Mixer
Advanced Mixing Solutions for High-Viscosity Materials
The PerMix Double Planetary Mixer, also known as a double planetary kneader, is expertly engineered for processing extremely viscous materials—handling viscosities up to 1,500,000 cPs with ease. This powerful industrial mixer is ideal for applications requiring intensive mixing, kneading, and folding of dense compounds in industries such as adhesives, sealants, polymers, and specialty chemicals.
PerMix Planetary Mixer Introduction
🔹 Engineered for Performance: PerMix Double Planetary Mixers
PerMix Double Planetary Mixers are expertly engineered to excel in the most demanding applications involving high-viscosity materials. With the capacity to handle viscosities up to 6 million cPs, these robust industrial mixers are a top choice for processing adhesives, sealants, silicones, and other complex formulations.
🔹 Key Features of PerMix Double Planetary Mixers
- ✅ Advanced Mixing Tools: Outfitted with overlapping finger-blade tools, creating intensive axial and radial movement to ensure consistent and thorough mixing—even in the most challenging formulations.
- ✅ Customizable Thermal Control: Jacketed vessels support a range of heating and cooling options, including hot oil, steam, electrical elements, or liquid cooling for precise temperature regulation.
- ✅ Flexible Vessel Options: Choose from movable or tiltable vessels with optional bottom discharge valves, streamlining product handling and batch transfer.
- ✅ Specialized Tool Configurations: Customize the tool shape, add a third mixing tool, or integrate a homogenizer to suit specific material requirements and accelerate processing time.
🔹 Built for Versatility
Designed for mixing, kneading, dispersing, and deaerating both wet and dry materials, PerMix Double Planetary Mixers deliver exceptional performance across a broad range of industries. From pharmaceutical creams and cosmetic pastes to food processing and chemical blending, this mixer machine offers unmatched flexibility and reliability.
- ✅ Compatible with high-viscosity pastes and wet powders
- ✅ Supports both batch and continuous operations
- ✅ Excellent for vacuum mixing and optional vacuum deaeration
🔹 Designed for Clean Operations
PerMix understands the importance of hygiene and fast changeovers. That’s why our Double Planetary Mixers are engineered for easy cleaning between batches—minimizing downtime, reducing contamination risks, and meeting strict sanitary requirements.
- ✅ Easy access for manual or automated cleaning
- ✅ Sanitary designs available for pharmaceutical and food applications
🔹 Why Choose PerMix?
- ✅ Innovative Technology: Our mixers integrate the latest in mixing equipment technology, delivering superior performance and energy efficiency.
- ✅ Tailored Solutions: Unlike off-the-shelf options, PerMix offers fully customizable systems to meet your exact process needs—outperforming competitors like Ross Mixers.
- ✅ Global Reach, Local Support: With a presence in 60+ countries, we offer worldwide coverage backed by responsive local service teams.
- ✅ Best Value: High-quality performance without the premium price—PerMix is the cost-effective choice for scalable, high-efficiency production.
🔹 Applications Across Key Industries
- ✅ Adhesives & Sealants: Perfect for blending high-viscosity materials with exceptional consistency.
- ✅ Pharmaceuticals: Mixes creams, gels, and ointments with pharmaceutical-grade precision and hygiene.
- ✅ Food Processing: Ideal for producing thick doughs, pastes, and emulsified food products.
- ✅ Chemicals & Polymers: Delivers thorough, uniform results for silicone, resin, and polymer mixer applications.
🔹 Discover the PerMix Advantage
From performance to customization, PerMix Double Planetary Mixers are trusted by manufacturers around the globe to streamline production, improve consistency, and meet the most demanding processing challenges. Experience the innovation, flexibility, and quality that make PerMix a leader in industrial mixers.
Working Principles
🔹 How Do PerMix Double Planetary Mixers Work?
PerMix Double Planetary Mixers operate using an advanced mixing principle designed specifically for high-viscosity materials. By combining dual planetary motion with optional vacuum mixing and thermal control, these industrial mixers ensure complete homogenization—even for the most complex formulations in adhesives, sealants, pharmaceuticals, and specialty chemicals.
🔹 Key Working Principles of Double Planetary Mixers
- ✅ Dual Planetary Motion: Each mixing blade rotates on its own axis while orbiting the interior of the vessel, producing consistent and efficient mixing with no dead zones.
- ✅ Axial and Radial Flow: This combined motion generates powerful vertical (axial) and horizontal (radial) flow patterns, ideal for thoroughly blending viscous pastes and powders.
- ✅ High-Shear Mixing Action: Specially engineered finger-blade tools create high-shear zones within the batch, effectively dispersing powders, polymers, and liquids for a uniform mixture.
- ✅ Vacuum Mixing Capability: Optional vacuum integration eliminates air entrapment, resulting in bubble-free, high-quality output—crucial for polymer mixer applications and pharmaceutical-grade production.
- ✅ Precision Thermal Regulation: Jacketed mixing bowls support heating or cooling via steam, electric elements, or circulating liquids to maintain consistent temperatures for sensitive processes.
- ✅ Self-Scraping Blades: Mixing arms are designed to scrape both the vessel’s sides and bottom, improving product yield, reducing cleaning time, and minimizing material waste.
🔹 Why This Technology Makes a Difference
The dual planetary motion is the core advantage of the PerMix Double Planetary Mixer. Unlike standard industrial mixers, this technology guarantees uniform blending even in ultra-thick materials, reducing batch time and improving output quality. Its scalable and customizable design makes it suitable for a wide range of industries—from polymer mixers and sealant producers to food processing and pharmaceuticals.
- ✅ Optimized for mixing adhesives, sealants, creams, gels, and thick food pastes
- ✅ Ideal for vacuum processing and temperature-sensitive compounds
- ✅ Designed for efficiency, repeatability, and clean operation
🔹 Discover the PerMix Advantage
If you’re working with high-viscosity products and need reliable, scalable mixing equipment, PerMix delivers a proven solution. With engineering focused on performance and flexibility, our double planetary mixers help manufacturers meet demanding production goals with ease and confidence.
💡 Want to learn more? Contact us today to explore how PerMix’s innovative mixing solutions can enhance your operations—from vacuum mixers to fully integrated industrial blending systems.
Why PerMix Double Planetary Mixers Stand Out in the Market
🔹 Why PerMix Double Planetary Mixers Stand Out in the Market
PerMix Double Planetary Mixers embody a perfect fusion of innovation, durability, and performance. Designed to tackle the toughest mixing challenges, these versatile industrial mixers deliver consistent, high-quality results across applications ranging from high-viscosity adhesives to delicate food pastes.
🔹 Unmatched Features for Superior Performance
- ✅ High-Torque Mixing: Engineered with robust drives to process viscosities up to 6 million cPs, ensuring consistent results even in ultra-dense formulations.
- ✅ Variable Speed Control: Adjust mixing intensity on demand—from gentle kneading to vigorous blending—offering full control over the mixing process.
- ✅ Integrated Deaeration: Built-in vacuum mixing systems remove entrapped air, delivering a smooth, bubble-free finish ideal for adhesives, sealants, and pharmaceutical products.
- ✅ Durable Construction: Made from high-grade stainless steel (304SS, 316SS) or Hastelloy for compatibility with abrasive, corrosive, and high-viscosity materials.
- ✅ Thermal Jacket Options: Available with heating and cooling jackets to precisely control process temperatures using steam, hot oil, or chilled water.
🔹 Customized to Fit Your Process
No two processes are exactly alike—PerMix understands this. That’s why we offer extensive customization to meet your specific production goals and challenges.
- ✅ Optional third mixing tool or induction mixer for complex recipes
- ✅ Portable, tiltable, or bottom-discharge mixing vessels
- ✅ Full automation with PLC/HMI systems for smart control and batch repeatability
🔹 Industries That Trust PerMix
PerMix Double Planetary Mixers are relied upon across multiple industries for their flexibility, reliability, and precision performance.
- ✅ Pharmaceuticals: Perfect for creams, ointments, and viscous medical gels
- ✅ Food & Beverage: Excellent for doughs, sauces, and thick batters
- ✅ Adhesives & Sealants: Ideal for mixing epoxy, silicone, and polyurethane-based products
- ✅ Chemical Manufacturing: Handles pigments, resins, and high-viscosity slurries with ease
🔹 PerMix vs. Ross Mixers: The Competitive Edge
While Ross Mixers has long been recognized in the industry, PerMix offers the same level of advanced technology and performance—with far greater customization and a significantly more competitive price. Our focus on customer-centric engineering makes PerMix a smarter and more adaptable solution for businesses of all sizes.
🔹 Choose PerMix – Leaders in Industrial Mixing Solutions
With decades of experience, a global network spanning 60+ countries, and a commitment to innovation and service, PerMix has earned its reputation as a leader in industrial mixing equipment. Our double planetary mixers are more than machines—they are strategic investments in quality, scalability, and operational excellence.
💡 Ready to upgrade your production line? Reach out to PerMix today to learn more or request a personalized quote. Our team is ready to help you find the perfect industrial mixer for your needs.
Specifications
Applications
🔹 Applications for PerMix Double Planetary Mixers
PerMix Double Planetary Mixers offer unmatched versatility across a wide range of industries and processes. From standard mixing duties to specialized applications in explosive or hazardous environments, these high-performance industrial mixers deliver exceptional results in even the most demanding conditions.
🔹 Common Applications by Industry
- ✅ Adhesives & Sealants: Ideal for mixing high-viscosity materials such as epoxy, polyurethane, and silicone. Vacuum mixing ensures smooth, bubble-free formulations for superior product performance.
- ✅ Pharmaceuticals: Ensures precision mixing of ointments, creams, and gels with hygienic construction for GMP compliance and temperature-sensitive processing.
- ✅ Food & Beverage: Handles doughs, batters, confectionery pastes, and thick sauces. Features jacketed vessels for temperature control and sanitary designs for easy cleaning.
- ✅ Chemicals: Perfect for blending resins, pigments, and viscous chemical compounds. Built with corrosion-resistant materials like Hastelloy to withstand aggressive media.
- ✅ Cosmetics: Delivers consistent results when mixing lotions, creams, and gels. Vacuum systems ensure air-free textures, while customizable tools protect sensitive ingredients.
- ✅ Battery & Electronics: Used for mixing slurries and electrode pastes in lithium-ion battery production. Explosion-proof options and precision temperature control make them ideal for sensitive processes.
🔹 Specialized Applications for Hazardous Areas
PerMix Double Planetary Mixers are engineered to meet the strict demands of hazardous and explosive environments. Designed for operator safety and process integrity, these mixers offer a wide range of safety-focused features.
- ✅ Explosion-Proof Designs: Built with explosion-proof motors, controls, and components—certified for use in environments containing flammable gases, vapors, or powders.
- ✅ Gas Purge Systems: Inert gas purge capability to eliminate oxygen inside the vessel—ideal for reactive or heat-sensitive materials.
- ✅ ATEX & IECEx Compliance: Fully compliant with international safety standards for equipment used in explosive atmospheres.
- ✅ Sealed Systems: Fully enclosed mixer machines with advanced sealing technology to contain hazardous materials and prevent cross-contamination.
- ✅ Cryogenic Compatibility: Capable of operating under cryogenic conditions, enabling the safe processing of temperature-sensitive chemicals.
🔹 Why Choose PerMix for Hazardous Applications?
PerMix Double Planetary Mixers combine high-performance mixing equipment with robust safety features and full customization. From deaeration equipment and jacketed vessels to explosion-proof construction and gas purge systems, PerMix delivers dependable solutions that meet the most critical safety and processing standards.
- ✅ Tailored engineering for specialized processes and volatile materials
- ✅ Full compliance with ATEX, IECEx, and global safety protocols
- ✅ Superior reliability in high-risk environments
💡 Need a reliable partner for critical mixing processes? Contact PerMix to learn more about our hazardous-area-ready double planetary mixers and discover how we can support your production with safety, precision, and performance.
Special Designs
🔹 Custom-Engineered PerMix Double Planetary Mixers
At PerMix, we understand that every application is unique. That’s why our Double Planetary Mixers are custom-built to meet specific customer requirements across industries. From thermal control and vessel configuration to mixing tool design and advanced dispersion systems, we deliver tailored industrial mixing equipment optimized for performance, safety, and efficiency.
🔹 Customization Options Available
- ✅ Thermal Control: For products requiring precise temperature management, PerMix offers jacketed mixing vessels compatible with hot oil, electric heating, steam, or liquid cooling. This ensures optimal processing for temperature-sensitive materials.
- ✅ Flexible Vessel Designs: Mixers can be equipped with movable or tiltable mixing vessels, available with or without bottom discharge valves. Special no-dead-zone valves are also available for seamless integration with downstream equipment. Transport configurations can include forklift-compatible bases or crane lift frames.
- ✅ Custom Mixing Tool Options: Depending on process requirements, the shape and size of the mixing tools can be modified. A third mixing tool may be added to improve material flow, or a homogenizer unit with a deflector can be included for intensive shearing and emulsification.
- ✅ Dissolver Unit Integration: The PerMix Dissolver Unit is designed for fine dispersion tasks and is available with a dedicated drive system—with or without variable speed control. This unit acts as a powerful process accelerator for dispersions that require higher shear rates or rapid incorporation of powders and additives.
🔹 Built Around Your Process
Whether you’re producing high-viscosity adhesives, pharmaceutical creams, specialty chemicals, or complex food formulations, PerMix offers unmatched flexibility in mixer machine design. From vacuum mixing and jacketed vessels to plow mixer alternatives and high-shear dispersion systems, we adapt to your process—not the other way around.
💡 Looking for a mixer tailored to your process? Contact PerMix today to discuss your needs and discover how we can custom-engineer a Double Planetary Mixer solution that exceeds expectations.
When To Order A Press As An Option When Ordering A Double Planetary Mixer
🔹 Why Include a Press with Your PerMix Double Planetary Mixer
When ordering a Double Planetary Mixer from PerMix, it’s important to consider whether your application requires a Press Discharge System. This optional feature is essential for high-viscosity materials that do not flow out of the mixing vessel by gravity alone. Including the Press during your initial purchase ensures complete product discharge, improved efficiency, and reduced material waste.
🔹 Key Scenarios Where a Press Is Essential
- ✅ High-Viscosity Materials: Ideal for thick substances like adhesives, sealants, putties, and dense pastes. The Press extracts product completely, eliminating manual scraping or residual waste.
- ✅ Precise Portioning: When batch size accuracy is critical, the Press allows consistent, controlled dispensing into packaging lines or downstream mixing equipment.
- ✅ Minimizing Material Waste: Maximize yield by pushing out every drop of product—even the portion clinging to the vessel walls—boosting ROI and reducing cleanup time.
- ✅ Time-Sensitive Processing: Expedite discharge for products that harden or cure quickly, such as epoxies or thermosetting compounds, preventing costly delays or losses.
- ✅ Hygienic Applications: In pharmaceutical or food production, the Press ensures thorough removal for sanitary compliance, minimizing cross-contamination risks between batches.
- ✅ Scaling Production: In high-output environments, integrating a Press helps accelerate batch turnover, reduce downtime, and increase overall production efficiency.
🔹 Customization Options for PerMix Press Systems
PerMix offers custom-engineered Press systems designed to meet the specific needs of your application and processing environment.
- ✅ Vacuum-Compatible Presses: Maintain vacuum integrity during discharge—ideal for vacuum mixing operations where air exposure must be avoided.
- ✅ Heated or Cooled Designs: Integrated jacketed systems to maintain critical product temperatures during discharge, supporting thermal-sensitive materials.
- ✅ Sanitary Construction: Built to FDA, GMP, and other industry standards for easy cleaning and safe processing in regulated industries.
🔹 Plan Ahead for Optimal Integration
Including a Press during the initial mixer order allows seamless mechanical and electrical integration—eliminating the need for costly retrofitting later. Whether you’re working with polymer mixers, cosmetic formulations, or high-viscosity food pastes, the Press adds significant value to your PerMix Double Planetary Mixer by enhancing discharge performance, reducing labor, and improving batch consistency.
💡 Interested in a customized discharge system? Contact PerMix to learn how a fully integrated Press can streamline your production process and ensure every drop of product counts.
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