Industrial Mixers

PerMix Shear Pump

PerMix Liquid Mixers

PerMixPerMix Shear Pump

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PerMix Shear Pump

PerMix Shear Pumps combine the advantage of both a centrifugal pump and an inline high shear mixer. It achieves the balance of pumping efficiency and shearing energy.

PerMix Shear Pumps have a pair of stators & rotors, and the rotor is combined with a pumping impeller in the center and a toothed ring.

PerMix Shear Pumps – Advanced Inline Shear Mixing Solutions

At PerMix Tec, we specialize in designing and manufacturing high-performance shear pumps that set the standard for inline mixing and processing. Our technology delivers powerful shear forces to produce fine emulsions, uniform dispersions, and stable mixtures with unmatched consistency and efficiency.

Precision Shear Mixing for Every Industry

PerMix shear pumps are engineered to meet the needs of diverse industries, including:

  • Food & Beverage – emulsify sauces, dressings, dairy, and beverages

  • Pharmaceutical & Nutraceutical – create smooth suspensions, gels, and ointments

  • Chemical & Industrial – process slurries, polymers, and coatings

  • Cosmetics & Personal Care – mix creams, serums, and lotions

With our shear pump systems, manufacturers benefit from fast processing, repeatable results, and minimal energy consumption.

How PerMix Shear Pumps Work

Our inline shear pumps operate using a high-speed rotor-stator system that generates intense mechanical shear. This action breaks down particles, disperses powders, and blends immiscible liquids into smooth, homogenous mixtures – all in a compact, inline setup that streamlines production.


Features That Make the Difference

🔧 Compact & Inline
PerMix shear pumps eliminate the need for separate mixing tanks. Our systems deliver continuous, real-time processing with fewer steps and less space.

🛡️ Sanitary, Durable Design
Crafted from 316L stainless steel, our pumps are fully compatible with CIP and SIP procedures and built to withstand tough production environments.

🚀 High Efficiency, Low Maintenance
With a focus on energy-efficient operation and simple maintenance, our shear pumps help reduce downtime and operating costs.

🧪 Custom-Engineered for Your Process
From lab to large-scale production, PerMix offers tailored solutions with a range of rotor-stator configurations to match your exact shear requirements.


Discover the PerMix Tec Advantage

If you’re looking to enhance your mixing capabilities with a cost-effective, high-performance inline solution, PerMix shear pumps are the answer. Our reputation for engineering excellence, responsive service, and competitive pricing has made us a trusted partner to manufacturers around the globe.

🔗 Visit www.permixtec.com to learn more or reach out to our team for a consultation.

 

Understanding Shear Pump Operation – How PerMixTec Shear Pumps Work

At PerMixTec, we deliver advanced shear pump technology that enhances efficiency, product quality, and processing speed across a wide range of industries. Our shear pumps are designed for inline high-shear mixing, making them ideal for creating fine emulsions, stable dispersions, and consistent fluid blends.

What Does a Shear Pump Do?

A shear pump is a specialized piece of processing equipment that uses rotor-stator mechanics to apply high levels of shear force to liquid or semi-solid materials. This technology allows manufacturers to mix, emulsify, homogenize, and disperse ingredients quickly and reliably in a continuous flow system.


The Operating Principle Behind PerMixTec Shear Pumps

The heart of the shear pump lies in its rotor-stator system, which is engineered to generate high shear energy. Here’s a breakdown of how it works:

  1. Continuous Product Feed
    Product enters the pump through the inlet, where it is immediately channeled toward the rotor-stator mixing chamber.

  2. Rotor-Stator Shearing Zone
    The rotor spins at high velocity within a fixed stator, creating a tight clearance. As material passes through this zone, it experiences intense mechanical and hydraulic shear.

  3. Particle Size Reduction & Mixing
    This shearing action breaks down solids, mixes liquids, and reduces particle sizes—creating uniform emulsions and dispersions with consistent textures.

  4. Discharge of Homogeneous Product
    The finished mixture exits the system via the outlet, ready for downstream processes or final packaging.


Why Choose PerMixTec Shear Pumps?

💡 True Inline Efficiency
Shear pumps from PerMixTec streamline processing by eliminating batch mixing tanks, allowing for faster throughput and minimal footprint.

🛠️ Precision-Built for Sanitary Applications
Our shear pumps are built from 316L stainless steel and are fully CIP/SIP compatible, making them ideal for food, cosmetic, and pharmaceutical use.

⚙️ Custom Shear Head Designs
Choose from multiple rotor-stator configurations to fine-tune shear levels for your unique product requirements.

🌍 Designed for Scalability
From R&D labs to full-scale manufacturing, PerMixTec offers scalable mixing solutions to meet your evolving needs.


Industries That Benefit from Shear Pump Technology

PerMixTec shear pumps are trusted by manufacturers in:

  • Food & Beverage – mixing dressings, sauces, dairy, and flavor emulsions

  • Pharmaceuticals & Nutraceuticals – forming suspensions, gels, and active blends

  • Personal Care & Cosmetics – homogenizing creams, serums, and lotions

  • Chemical & Industrial – processing adhesives, pigments, and polymers


Innovate Your Process with PerMixTec Shear Pumps

When consistent quality and fast production matter, PerMixTec shear pumps provide a reliable, cost-effective solution. With cutting-edge designs, expert support, and customizable options, we’re here to help you optimize your inline mixing process.

🔗 Learn more at www.permixtec.com or contact our team to find the right solution for your application.

PerMixTec Shear Pumps – Features & Custom Options for Performance, Precision, and Process Control

At PerMixTec, our shear pumps are built to exceed expectations. From high-performance inline mixing to temperature-controlled processing, our pumps are equipped with features that deliver unmatched reliability, hygiene, and flexibility. Designed for demanding applications in food, pharmaceutical, cosmetic, chemical, and industrial sectors, PerMixTec shear pumps provide precise control, repeatable results, and easy integration into any production line.


🔧 Standard Features of PerMixTec Shear Pumps

✔️ High-Speed Rotor-Stator Design
Robust rotor-stator assemblies generate intense mechanical shear for effective emulsification, dispersion, and homogenization.

✔️ Inline Continuous Processing
Eliminates batch mixing by enabling continuous, high-throughput operations with consistent output quality.

✔️ Sanitary, Hygienic Construction
Made with 316L stainless steel and designed for CIP (Clean-in-Place) and SIP (Steam-in-Place) processes, ensuring maximum hygiene and easy cleaning.

✔️ Compact Footprint
Space-saving design with minimal piping and installation requirements, ideal for both new installations and retrofits.

✔️ High-Efficiency Motor & Seal System
Equipped with premium-grade motors and reliable mechanical seals for smooth, long-term performance with minimal maintenance.


🌡️ Jacketed Body for Heating or Cooling (Optional)

Control your product temperature during processing with our jacketed pump body option. Whether you need to heat viscous liquids to reduce resistance or cool heat-sensitive ingredients, this feature gives you precise thermal management:

  • Compatible with hot water, steam, or thermal oil

  • Ideal for processes involving chocolate, creams, resins, waxes, or polymers

  • Available for both lab-scale and production-size models


🛠️ Customizable Options Available

🌀 Interchangeable Rotor-Stator Heads
Select from multiple configurations (slotted, toothed, fine, or ultra-fine) to achieve your target particle size and shear intensity.

🌡️ Temperature Probes & Monitoring Ports
Integrate temperature sensors and ports for real-time monitoring and process feedback.

📊 PLC/HMI Control Integration
Available with automation-ready controls, recipe storage, and full data tracking.

🔄 Recirculation Loop Compatibility
Can be installed as part of a recirculation system for batch processes requiring extended shear exposure.

🔌 Explosion-Proof or ATEX-Rated Designs
For use in hazardous environments with flammable or volatile substances.

⚙️ Skid-Mounted Systems
Complete turn-key systems available with tanks, pumps, control panels, and more for plug-and-play performance.


Engineered to Perform. Built to Last. Customized for You.

Whether you’re blending oils into water, breaking down powders, or producing high-viscosity emulsions, PerMixTec shear pumps are tailored to fit your needs. With advanced features and customizable options like a jacketed body for precise heating or cooling, we help you achieve superior processing control with every batch.

📞 Contact PerMixTec today or visit www.permixtec.com to request a quote or technical consultation.

📊 Technical Specification Chart

ModelMotor Power (kW)Flow Rate (L/h)Max Pressure (bar)Rotor Speed (rpm)
PSP-11.51,50033,000
PSP-33.03,00033,000
PSP-55.55,00033,000
PSP-77.57,50033,000
PSP-1111.010,00033,000
PSP-1515.012,00033,000
PSP-2222.015,00033,000

Note: Custom configurations, rotor-stator combinations, and motor types available upon request.

• Food & Beverage
Butter, Canned foods, Cheese, Condiments, Dairy, Dressings, Flavorings, Ice cream, Juices, Ketchup, Salads, Syrup, and Yogurt.
• Pharmaceuticals
Cough syrup, Emulsion, Medicine, Ointment, Pharmaceutical, Vaccine, Veterinary drug.
• Cosmetics
Cream, Detergent, Gels, Hair conditioner, Lotions, Shampoo, Toothpaste.

For the latest info on customers, applications, & global installations, visit our blog or visit us on LinkedIn

 

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PerMix is here to listen to your needs and provide sustainable solutions. Contact us to discover more.

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+972-54-908-0144

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+1(312)883-7432

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