Industrial Mixers
PerMix V-Blender
Efficient Mixing Solutions with PerMix V-Blenders
The PerMix V-Blenders, also referred to as Y-shaped mixers, belong to the tumbler mixer family (alongside our PDC series Double Cone Mixers) and are widely used for gently blending free-flowing dry powders, granules, and crystalline materials with high efficiency.
PerMix V-Blenders & Mixers for Precision Blending
PerMix V-Blenders & Mixers for Efficient Mixing
PerMix is a global leader in industrial mixers, offering precision-engineered V-Blenders and mixers designed for pharmaceuticals, food, chemicals, and more. With decades of expertise, PerMix delivers superior performance and unmatched reliability.
Why Choose PerMix V-Blenders and Mixers?
Superior Engineering: Our V-Blenders ensure uniform mixing through innovative design and robust build quality.
Customizable Options: Choose from stainless steel, Hastelloy, titanium, and more for tailored solutions.
Advanced Features:
- Vacuum mixing capabilities for sensitive products
- Temperature control via heating/cooling jackets
- Hygienic construction for quick cleaning
Beyond Blending: C-Blenders & Vacuum Mixers/Dryers
PerMix’s C-Blenders and Vacuum Mixers offer extended functionality for demanding applications, combining mixing and drying in one powerful machine.
- Integrated vacuum technology for densification and product integrity
- Precise temperature management with heating & cooling jackets
- Robust construction for long-term performance
Applications
- Pharmaceuticals: Blending sensitive powders and APIs
- Food & Beverage: Uniform mixing of ingredients and additives
- Chemical: Handling pigments, abrasives, and specialty materials
- Nutraceuticals: Efficient herbal and vitamin blending
Why PerMix?
- Innovative technology that enhances productivity
- Best-in-class value through competitive pricing
- Reliable support from consultation through to implementation
Let’s Build Your Mixing Solution
Looking for the perfect V-Blender or a multi-functional Vacuum Mixer? PerMix delivers mixing solutions that meet the highest industry standards. Reach out today to upgrade your mixing operations with the industry’s best.
Working Principle of V-Blenders and Mixers: How They Deliver Uniform Blending
Working Principle of V-Blenders and Mixers
Understanding how V-Blenders and mixers operate reveals why they’re essential in pharmaceutical, food, and chemical industries. These mixing equipment systems deliver efficient and consistent results for a wide range of powder and granule applications.
How V-Blenders Work
The V-Blender gets its name from its unique V-shaped design, which plays a crucial role in achieving a uniform blend through a gentle tumbling motion.
- Tumbling Motion: As the vessel rotates horizontally, materials are divided and recombined to promote even mixing.
- Free-Flowing Design: Ideal for powders and granules, it avoids heat generation and mechanical stress—perfect for heat-sensitive or delicate materials.
- Efficient Geometry: The asymmetrical shape prevents segregation and ensures no dead zones within the mixer.
Optional features include:
- Intensifier bars for cohesive or fine powders
- Vacuum systems for contamination-free processing
- Heating and cooling jackets for thermal control
Working Principle of C-Blenders and Vacuum Mixers/Dryers
PerMix’s vacuum mixers and C-Blenders expand on traditional tumbler mixing with integrated vacuum and thermal control systems.
- Rotary Motion: Cylindrical vessels rotate to cascade material evenly across the mixing chamber.
- Vacuum Function: Air is removed to increase material density and avoid contamination.
- Thermal Jackets: Jackets offer precise heating or cooling—ideal for drying, crystallizing, or temperature-sensitive blending.
- Dual Purpose: Combine drying and mixing in one unit for improved process efficiency.
Why the Working Principle Matters
- Ensures a homogeneous mix, even with complex formulations
- Minimizes material damage and avoids excess heat
- Supports advanced customization with vacuum, thermal, and intensifier add-ons
Industries That Rely on PerMix Mixers
- Pharmaceuticals: Uniform blending of APIs and excipients
- Food Processing: Mixing spices, additives, and powders
- Chemicals: Handling pigment and compound blends
- Nutraceuticals: Producing consistent herbal and dietary supplements
Why Choose PerMix?
PerMix delivers precision-engineered industrial mixers tailored to your production needs. With our wide range of options—including V-Blenders, vacuum mixers, and C-Blenders—we provide the tools to enhance quality, efficiency, and versatility.
Contact us today to learn how our advanced mixing technologies can streamline your operation and boost performance.
Advanced Options for PerMix V-Blenders & Mixers, and Vacuum Mixers/Dryers
Advanced Options for PerMix V-Blenders, Mixers, and Vacuum Mixers/Dryers
PerMix offers a wide range of advanced customization features for our V-Blenders, vacuum mixers, and mixing equipment to meet the complex needs of industries such as pharmaceuticals, food, chemicals, and more. From heating jackets to ATEX compliance, we provide the performance and versatility needed for every application.
1. Heating & Cooling Jackets
Purpose: Enables precise temperature control during mixing or drying.
- ASME Certified: Compatible with steam, oil, or glycol systems.
- Cook & Chill: Ideal for fast thermal shifts in food processing.
- High-Pressure Jackets: Suitable for high-temp or high-pressure applications.
Applications:
- Drying sensitive powders in pharmaceutical mixers.
- Cooling blends in chemical industry processes.
- Heating viscous food batches for improved flow.
2. Vacuum Systems
Purpose: Removes air and moisture to improve product quality.
- Enhances material density by eliminating air pockets.
- Reduces drying time by lowering the boiling point.
- Supports contamination-free mixing—essential for powder mixers.
Applications: Powder drying in nutraceuticals, solvent recovery in chemicals, and oxygen-free food blending.
3. Gas Purge Options
Purpose: Introduces inert gases like nitrogen or argon to prevent oxidation or reactions.
- Ideal for handling flammable or reactive powders.
- Supports cryogenic or inert atmosphere mixing in sensitive applications.
- Can be automated and integrated with vacuum mixing systems.
4. Loading & Unloading Options
Streamline your workflow with flexible input and output systems:
- Loading: Vacuum loading, bag dump stations, tote or drum systems.
- Unloading: Tilt-out discharge, bottom valves, or screw conveyors for direct transfer.
5. Construction Materials for Specialized Applications
- General Use: 304 stainless steel for most mixing needs.
- Food & Pharma: 316L stainless steel for corrosion-resistant, sanitary design.
- Abrasive Materials: Hardox or wear-resistant linings for cement, mortar, and other tough materials.
- Corrosive Materials: Titanium and Hastelloy options for extreme environments.
Explosion-proof and ATEX-rated designs also available for flammable materials, featuring spark-resistant components and sealed systems.
Why Choose PerMix?
- Full customization from jackets to drive systems and materials.
- Compliance with ASME, ExP, and ATEX certifications.
- Heavy-duty construction using premium materials ensures longevity and value.
Ready to Build Your Perfect Mixer?
With advanced options tailored to your process needs, PerMix helps you maximize performance, safety, and product quality. Whether you require a solution for abrasive, corrosive, or temperature-sensitive applications, we’ve got you covered.
Contact us today to learn how to customize your V-Blender, vacuum mixer/ dryer, or C-Blender for your specific industry challenges.
Specification
Application
-
Pharmaceuticals
- Supplements
- Active ingredients
- Silica
- Sugar
- Tablet coating
-
Chemicals
- Graphite
- Alumina
- Inorganic powder
- Dye stuff
- Silica
- Adhesives
- Agricultural supplements
- Plastic powders
- Colored cement mixes
- Glass ingredients
- Insulation materials
-
Food & Beverage
- Sugar
- Aspartame
- Fragrance
- Spice
- Dextrin
- Chocolate mixes
-
Cosmetics & Daily Care
- Baby powder
- Tooth paste
- Cosmetic creams
- Detergents
- Cleaning compounds
Maximizing Mixing Efficiency with Intensifier Bars
The Importance of Intensifier Bars in V Blenders
V blenders are widely used across industries such as pharmaceuticals, chemicals, and food processing for blending dry powders and granules. Their efficient, tumbling action ensures uniform mixing—but adding intensifier bars takes their performance even further.
Intensifier bars, also known as baffles, are positioned inside the V blender to enhance mixing. They break up agglomerates, improve dispersion, and help prevent powder segregation. This ensures a more consistent, homogenous blend, even when working with powders of different densities.
One major advantage is reduced mixing time. The added agitation from the bars boosts blending speed without compromising quality—ideal for sensitive formulations that require gentle handling.
They also help maintain high product quality by minimizing ingredient separation and ensuring even distribution throughout the mix—especially important in powder mixers used in industrial blending.
Different V blender models may offer fixed or removable intensifier bars, allowing users to tailor mixing performance to their specific needs.
In short, intensifier bars are a valuable feature in modern industrial mixers, helping achieve faster, more consistent blending across a wide range of applications.
Need Help Selecting Your Equipment?
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PerMix is here to listen to your needs and provide sustainable solutions. Contact us to discover more.