Industrial Mixers
PerMix Shear Pump
Why Choose PerMix Shear Pump
PerMix Shear Pumps combine the benefits of a centrifugal pump with the functionality of an inline high shear mixer, achieving an ideal balance between pumping efficiency and shearing performance.
Each PerMix Shear Pump features a pair of stators and rotors, with the rotor consisting of a central pumping impeller and an outer toothed ring to deliver both flow and high shear mixing action.
Shear Pump - Introduction
🔹 PerMix Shear Pumps – Advanced Inline Shear Mixing Solutions
At PerMix Tec, we specialize in high-performance shear pumps designed for efficient inline mixing and processing. Our technology delivers intense shear forces to create fine emulsions, uniform dispersions, and stable mixtures with outstanding consistency and energy efficiency.
🔹 Precision Shear Mixing for Every Industry
PerMix shear pumps are engineered to serve a wide range of industries:
- ✅ Food & Beverage – Emulsify sauces, dressings, dairy products, and beverages
- ✅ Pharmaceutical & Nutraceutical – Create smooth suspensions, gels, and ointments
- ✅ Chemical & Industrial – Process slurries, polymers, and coatings
- ✅ Cosmetics & Personal Care – Mix creams, serums, lotions, and gels
With our shear pump systems, manufacturers achieve faster processing times, repeatable results, and reduced energy consumption.
🔹 How PerMix Shear Pumps Work
Our inline shear pumps utilize a high-speed rotor-stator system to generate intense mechanical shear. This shearing action breaks down solids, disperses powders, and emulsifies immiscible liquids—creating smooth, homogeneous mixtures in a compact, inline configuration that simplifies production lines.
🔹 Features That Make the Difference
- ✅ Compact & Inline – Eliminates separate mixing tanks for streamlined, continuous processing
- ✅ Sanitary, Durable Design – Made from 316L stainless steel, compatible with CIP/SIP and built for hygienic, high-demand operations
- ✅ High Efficiency, Low Maintenance – Energy-saving performance with minimal downtime and reduced maintenance costs
- ✅ Custom-Engineered for Your Process – Scalable from lab to production, with customizable rotor-stator setups for specific shear levels
🔹 Discover the PerMix Tec Advantage
If you’re looking to enhance your inline mixing capabilities with a reliable, cost-effective solution, PerMix shear pumps are the answer. Backed by engineering expertise, responsive service, and global support, we’ve earned the trust of manufacturers worldwide.
🔗 Visit www.permixtec.com to learn more or contact our team for a personalized consultation.
Working Principles
🔹 Understanding Shear Pump Operation – How PerMixTec Shear Pumps Work
At PerMixTec, we provide advanced shear pump technology that enhances processing efficiency, product consistency, and production speed. Our inline shear pumps are engineered for high-shear mixing, ideal for producing fine emulsions, stable dispersions, and uniform fluid blends across a variety of industries.
🔹 What Does a Shear Pump Do?
A shear pump is a specialized piece of equipment that uses a rotor-stator mechanism to apply high shear force to liquid or semi-solid materials. It enables rapid mixing, emulsifying, homogenizing, and dispersing in a continuous inline process—minimizing downtime and maximizing throughput.
🔹 The Operating Principle Behind PerMixTec Shear Pumps
- ✅ Continuous Product Feed: Material enters through the inlet and flows directly toward the rotor-stator chamber.
- ✅ Rotor-Stator Shearing Zone: The high-speed rotor spins within a fixed stator, creating powerful mechanical and hydraulic shear as the product passes through the tight clearance zone.
- ✅ Particle Size Reduction & Mixing: Solids are broken down, liquids are blended, and particle sizes are reduced to form smooth emulsions and dispersions.
- ✅ Homogeneous Discharge: The final mixture exits via the outlet, ready for further processing or packaging.
🔹 Why Choose PerMixTec Shear Pumps?
- ✅ True Inline Efficiency: Eliminate batch tanks and streamline production with real-time processing and a compact footprint.
- ✅ Sanitary Design: Made from 316L stainless steel and fully CIP/SIP compatible for hygienic applications.
- ✅ Custom Shear Head Options: Choose from multiple rotor-stator configurations to match your exact process requirements.
- ✅ Scalable Solutions: From R&D to full-scale manufacturing, PerMixTec shear pumps are built for growth and flexibility.
🔹 Industries That Benefit from Shear Pump Technology
- ✅ Food & Beverage: Dressings, sauces, dairy, and flavor emulsions
- ✅ Pharmaceuticals & Nutraceuticals: Suspensions, gels, and active formulations
- ✅ Personal Care & Cosmetics: Creams, serums, and lotions
- ✅ Chemical & Industrial: Adhesives, pigments, polymers, and specialty chemicals
🔹 Innovate Your Process with PerMixTec Shear Pumps
When quality, speed, and efficiency matter, PerMixTec shear pumps deliver dependable, cost-effective results. With advanced designs, expert support, and scalable options, we help you elevate your inline mixing process and stay ahead of evolving production demands.
🔗 Learn more at www.permixtec.com or contact our team to find the right solution for your application.
Features & Options
🔹 PerMixTec Shear Pumps – Features & Custom Options for Performance, Precision, and Process Control
At PerMixTec, our shear pumps are built to exceed performance expectations across a wide range of industries. Whether for high-speed inline mixing or temperature-controlled processing, each model is engineered for maximum hygiene, efficiency, and adaptability. Trusted by food, pharmaceutical, cosmetic, chemical, and industrial manufacturers, PerMixTec pumps deliver precise control, reliable operation, and easy integration into modern production environments.
🔹 Standard Features of PerMixTec Shear Pumps
- ✅ High-Speed Rotor-Stator Design: Delivers intense shear for emulsifying, dispersing, and homogenizing applications.
- ✅ Inline Continuous Processing: Supports real-time, high-throughput operations and eliminates the need for batch tanks.
- ✅ Sanitary, Hygienic Construction: Made from 316L stainless steel and CIP/SIP compatible for easy, hygienic cleaning.
- ✅ Compact Footprint: Space-saving design ideal for both new and retrofit production lines.
- ✅ High-Efficiency Motor & Seal System: Equipped with premium motors and robust seals for smooth, low-maintenance performance.
🔹 Optional Jacketed Body for Heating or Cooling
Maintain precise product temperatures during processing with an optional jacketed pump body—ideal for managing viscosity, heat sensitivity, or temperature-dependent reactions.
- ✅ Compatible with hot water, steam, or thermal oil
- ✅ Perfect for chocolate, waxes, resins, creams, and polymers
- ✅ Available in both lab and production-scale models
🔹 Customizable Options Available
- ✅ Interchangeable Rotor-Stator Heads: Choose from slotted, toothed, fine, or ultra-fine configurations to match your process needs.
- ✅ Temperature Monitoring: Add sensors and ports for real-time thermal control and feedback.
- ✅ PLC/HMI Control Integration: Supports automation, recipe storage, and data tracking.
- ✅ Recirculation Loop Compatibility: Ideal for batch processes requiring extended shearing.
- ✅ Explosion-Proof / ATEX-Rated Models: Safe for flammable or volatile production environments.
- ✅ Skid-Mounted Systems: Turnkey packages include tanks, pumps, control panels, and more—ready for immediate installation.
🔹 Engineered to Perform. Built to Last. Customized for You.
Whether you’re emulsifying high-viscosity fluids, blending oils into water, or dispersing powders, PerMixTec shear pumps offer a tailored solution to meet your exact requirements. With advanced features like a jacketed body, multiple rotor-stator options, and automation-ready controls, our systems deliver consistent results batch after batch.
📞 Contact PerMixTec today or request a quote to learn how our shear pumps can enhance your process.
Specifications
📊 Technical Specification Chart
| Model | Motor Power (kW) | Flow Rate (L/h) | Max Pressure (bar) | Rotor Speed (rpm) |
|---|---|---|---|---|
| PSP-1 | 1.5 | 1,500 | 3 | 3,000 |
| PSP-3 | 3.0 | 3,000 | 3 | 3,000 |
| PSP-5 | 5.5 | 5,000 | 3 | 3,000 |
| PSP-7 | 7.5 | 7,500 | 3 | 3,000 |
| PSP-11 | 11.0 | 10,000 | 3 | 3,000 |
| PSP-15 | 15.0 | 12,000 | 3 | 3,000 |
| PSP-22 | 22.0 | 15,000 | 3 | 3,000 |
Note: Custom configurations, rotor-stator combinations, and motor types available upon request.
Applications
🔹 Industries & Applications Using PerMix Shear Pumps
- ✅ Food & Beverage: Butter, canned foods, cheese, condiments, dairy, dressings, flavorings, ice cream, juices, ketchup, salads, syrup, and yogurt.
- ✅ Pharmaceuticals: Cough syrup, emulsions, medicines, ointments, vaccines, veterinary drugs, and other pharmaceutical preparations.
- ✅ Cosmetics: Creams, detergents, gels, hair conditioners, lotions, shampoos, and toothpaste.
For the latest updates on customers, applications, and global installations, visit our blog or follow us on LinkedIn.
Need Help Selecting Your Equipment?
Talk to our product expert today
PerMix is here to listen to your needs and provide sustainable solutions. Contact us to discover more.