Industrial Mixers
PerMix News & Updates
In the manufacturing of food, beverages, pharmaceuticals, chemicals, and cosmetics, the challenge of efficiently and consistently blending powders into liquids is a crucial step. PerMix, a global leader in mixing innovation, has developed a comprehensive line of liquid mixers that seamlessly blend powders into liquids, creating homogeneous, stable mixtures regardless of viscosity, temperature, or product sensitivity.
One of the key decisions manufacturers face is choosing between batch mixing and inline (continuous) mixing. Each method has its place, depending on production volume, process control, and formulation requirements. Here’s how they differ and how PerMix helps manufacturers succeed with either approach.
| Feature | Batch Mixing | Inline (Continuous) Mixing |
|---|---|---|
| Definition | Powders and liquids are added to a vessel and mixed for a set time. | Powders and liquids are blended as they continuously flow through a mixing chamber. |
| Control | Greater control over each batch. Allows trial-and-error adjustments. | High precision and consistency once parameters are optimized. |
| Scalability | Best for small-to-medium batch sizes, R&D, or frequent changeovers. | Ideal for high-volume, repetitive production runs. |
| Flexibility | Easier to switch formulations. | Less flexible; requires setup for each product. |
| Footprint | Requires larger tanks and floor space. | Compact and modular, ideal for space-saving operations. |
| Downtime | Cleaning and changeover between batches can increase downtime. | Minimal downtime once running, especially with CIP systems. |
✔️ Flexible – Easily adaptable to different formulations
✔️ Ideal for viscous or complex products
✔️ Great for small-scale production, pilot runs, or R&D
✔️ Easier to troubleshoot and modify mid-batch
Disadvantages:
❌ Longer cycle times
❌ Greater operator dependency
❌ More labor-intensive cleaning and changeovers
✔️ Faster processing and higher throughput
✔️ Greater consistency between batches
✔️ Space-saving with compact systems
✔️ Seamless integration into automated production lines
✔️ Ideal for sensitive or shear-dependent ingredients
Disadvantages:
❌ Less flexible for frequent formulation changes
❌ Higher initial setup costs
❌ Requires precise control and calibration
PerMix offers solutions that cater to both batch and inline processes:
✔️ Vacuum Integration – Enables deaeration and better powder incorporation
✔️ Powder Induction Systems – Reduces dusting and improves safety
✔️ High-Shear Rotor/Stator Mixers – Ensures micron-level dispersion
✔️ Temperature Control (Jackets) – Critical for heat-sensitive or exothermic processes
✔️ Load Cells & PLC Automation – Enables recipe-based batching with full traceability
✔️ Sanitary & GMP Construction – For pharmaceutical, dairy, and clean applications
✔️ CIP / WIP Systems – Reduces downtime and improves cleanliness
✔️ Mobile Mixing Tanks – Allow for flexible production and bottling movement
✔️ Modular Skid Systems – Fully integrated and ready-to-install solutions
Choose Batch Mixing If:
Choose Inline/Continuous Mixing If:
PerMix custom engineers all mixers to suit your exact process needs. Whether it’s a compact inline mixer for a beverage plant or a vacuum batch mixer for creams and lotions, we design for performance, quality, and price.
Let PerMix be your partner in perfecting powder-liquid blending.
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